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瓶装水冲灌封三位一体生产线
该机适用于塑料瓶装矿泉水、纯净水等软饮料的包装生产。
整条生产线包括吹瓶机、提升机、理瓶机、空气输送机、冲瓶灌装拧盖三位一体机、盖提升机、灯检箱、贴标机、喷码机、装箱机等设备。能满足您每小时5000瓶—30000瓶不同产量的需求。
RFC-S系列冲瓶/灌装/封盖三位一体机组
RFC-S系列三位一体机,是冲瓶机、压力式灌装机、拧盖机完好的组合体,是一台高速能的自动化液体包装设备。空瓶通过风力输送系统输送到冲瓶机,翻转后由喷嘴清洗内部。控干后,进行高速高质量的灌装,结尾是安全可靠的封口。
机器性能及其主要特点:
1)凡与液体、物料相接触的零件,均采用符合卫生要求的优良不锈钢制造;
2)采用压力式灌装原理,灌装速度快,液面精度高,确保了灌装质量;风送进瓶,全程夹瓶口输送,输送链板输出,更换瓶型简捷方便;
3)抓盖采用“PICK&PLACE”方式,旋盖头抓盖可靠,采用磁力扭矩结构,并有扭矩刻度指示,扭矩调节方便;
4)采用变频电机+PLC+触摸屏人机界面控制,生产速度、班产量、故障报警均显示在屏幕上,操控简捷直观;
5)设有不锈钢防护罩及有机玻璃安全门,安全门装有安全电气开关,安全门开启时,确保机器自动停止运转;
6)冲瓶夹为不锈钢夹瓶口形式,避免了瓶夹对瓶口的污染;
7)落盖滑道上设有反盖止盖器,并可取出反盖,理盖器盖仓和落盖滑道设有盖量及盖位检测装置。通过盖量、盖位检测装置,自动控制送盖机和三合一机的运行速度,当落盖滑道上无盖或盖少时,三合一机自动停止运转并报警;无瓶不送盖;
8)设有进瓶无瓶检测、出瓶堵瓶检测装置。当出现进瓶瓶少或无瓶,出瓶堵瓶时,三合一机自动减速和停机。
RFC系列瓶装水各生产线主要技术参数表:
型号 | 生产能力 (瓶/时) | 适用瓶型 (mm) | 电机功率 (kw) | 质量 (kg) | 尺寸 (mm) |
RFC60-60-18S | 30000(600ml) | H=80-320 Φ50-110 | 7.87 | 15000 | 4800*4700*2500 |
RFC50-50-15S | 24000(600ml) | H=80-320 Φ50-110 | 7.00 | 11000 | 4800*4450*2500 |
RFC40-40-12S | 18000(600ml) | H=80-320 Φ50-110 | 5.68 | 6700 | 3600*3580*2500 |
RFC32-32-10S | 15000(600ml) | H=80-320 Φ50-110 | 4.25 | 6500 | 3578*2888*2500 |
RFC24-24-8S | 10000(600ml) | H=80-320 Φ50-110 | 3.25 | 6000 | 3000*2180*2100 |
RFC18-18-6Q | 8000(600ml) | H=80-320 Φ50-110 | 2.45 | 4000 | 2548*1948*2100 |
RFC12-12-4S | 5000(600ml) | H=80-320 Φ50-110 | 1.75 | 3000 | 1998*1538*2100 |
说明:
1.该机生产能力以600ml容量计算。用户包装容积的大小与形状影响整机实际产能。
2.以上数据仅供参考,本公司有权根据实际情况做出修正。
RFC-S series rinsing filling capping machine
This production line suit for filling mineral water, purified water or other non-carbonated liquid into PET bottle. It consists of bottle lifter, bottle unscrambler, air conveyor, rinser-filler-capper monobloc, cap lifter, light checking box, labeling machine, ink-jet printer and packing machine. The capacity (5000-30000BPH) could meet different production requirement.
RFC-S Series Rinser-Filler-Capper monobloc
The RFC-S series rinsing filling capping machine is a high efficient automatic liquid packing machine, which perfectly combines bottle machine, pressure type filling machine and capping machine together in one unit. The empty bottles are fed into the rinsing machine by air conveyor, and their inside is washed by nozzles after they are turned over. After drip drying, the high quality filling at a high speed is carried out. The last procedure is safe and reliable capping.
1) All parts directly contacting liquid are made of superior stainless steel, which meets the requirement of food hygiene.
2) The pressure type filling principle is adopted. The filling quality is ensured with high speed filling and high liquid level precision. The bottles are fed by air conveyor and transported by clamping the bottle neck. They are put out with conveyor chain so that it is easy to change bottles of different sizes.
3) The “PICK&PLACE” mode is adopted for cap grasping. The capping head realizes reliable cap grasping. It adopts magnetic torque structure and is provided with torque scale indication. It is convenient to adjust the torque.
4) Controlled by frequency conversion motor +PLC+MMI, so production speed, output per shift and failure alarm can be displayed on the screen for simple and visual operation.
5) The machine is equipped with stainless steel shield and security door made of organic glass, which is installed with safety electric switch. The machine will automatically stop when the security door is opened.
6) The rinsing clips are made of stainless steel and can avoid bottle neck pollution.
7) There is a stopper on the slide way of caps, and reverse caps can be removed. There are detectors on the cap magazine and slide way to detect the cap quantity and position for automatically controlling the speed of cap conveyor and machine. This machine may stop to alarm when there are few caps or none on the slide way. No cap is feeding, there is no bottle.
Main specifications
Model | Capacity (B/h) | Bottle size (mm) | Power (kw) | Weight (kg) | Dimension (mm) |
RFC60-60-18S | 30000(600ml) | H=80-320 Φ 50-110 | 7.87 | 15000 | 4800*4700*2500 |
RFC50-50-15S | 24000(600ml) | H=80-320 Φ50-110 | 7.00 | 11000 | 4800*4450*2500 |
RFC40-40-12S | 18000(600ml) | H=80-320 Φ50-110 | 5.68 | 6700 | 3600*3580*2500 |
RFC32-32-10S | 15000(600ml) | H=80-320 Φ50-110 | 4.25 | 6500 | 3578*2888*2500 |
RFC24-24-8S | 10000(600ml) | H=80-320 Φ50-110 | 3.25 | 6000 | 3000*2180*2100 |
RFC18-18-6S | 8000(600ml) | H=80-320 Φ50-110 | 2.45 | 4000 | 2548*1948*2100 |
RFC12-12-4S | 5000(600ml) | H=80-320 Φ50-110 | 1.75 | 3000 | 1998*1538*2100 |
RFC24-24-8S series rinsing filling capping production line with a capacity of 10000 bottles/hour